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Still, it’s possible to weld thin sheet metal using the MIG (GMAW), TIG (GTAW), and stick (SMAW) processes. But MIG and TIG provide the best results. This article will teach you how to weld thin gauge metal using each arc welding process and present the common pitfalls beginners make.
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Last week I welded 16 ga. sheet to 3/16" flat and angle for a test cell with 3/32" 7018, just the Lincoln 7018AC found at the big box stores and it worked great. You would probably have the best results with 6013, as it is a lower penetration rod, and doesn't have the heat requirement of 7018 (iron powder in flux) or its' storage problems.
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Learn why MIG, pulsed MIG, TIG and pulsed TIG are the ideal choices when welding sheet metal. When welding thin metal, the main objective is to avoid warping, burn-through and excessive heat-affected zones while still ensuring the weld has enough mechanical strength for the application.
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